Custom Wall Panel Builder – Upholstered, Acoustic, CNC & Architectural Systems
First Class MasterCraft designs and builds custom upholstered wall panels and architectural wall systems from
the inside out — engineered substrates, CNC‑cut components, acoustic assemblies, and master‑level upholstery.
Structural fabrication is performed in our West Nyack commercial facility, while upholstery and
finishing are completed in our Fort Lee workshop.
Every wall panel system is built to order in our workshop — nothing pre‑made, nothing imported. Each panel is
handcrafted, artisan‑built, and hand‑built across our Fort Lee upholstery shop and West Nyack CNC facility.
We Are a True Wall Panel Manufacturer
We don’t sell modular catalog panels — we manufacture bespoke wall panel systems using routed
substrates, CNC‑cut patterns, acoustic assemblies, and architectural upholstery workflows. This dual‑facility
system allows us to build residential and commercial wall panels with precise alignment to your room geometry,
millwork, and design intent.
Two Facilities Working Together
- West Nyack, NY – Fabrication Facility & CNC Shop
Located inside Yossi’s Woodworx (200 N Rte 303), this factory handles:- CNC routing for precise shapes and patterns
- Custom substrate construction (MDF, plywood, composite)
- Routed backers for upholstery and acoustic assemblies
- Geometric and full‑height wall panel installations
- Staging and logistics for large‑scale panel orders
- Fort Lee, NJ – Upholstery & Finishing Workshop
Fabric and leather upholstery, foam and acoustic assemblies, trim, inlay, and finishing work for wall panels
and architectural systems.
Wall Panel Systems We Build
- Upholstered wall panels (fabric, leather, suede)
- Acoustic wall panels with NRC‑rated assemblies
- Channel wall panels (vertical, horizontal, mixed)
- Leather wall panels with decorative stitching
- Geometric & CNC‑cut wall panels
- Full‑wall and floor‑to‑ceiling systems
- Bedroom wall panels and hotel‑style headboard walls
- Contractor‑ready wall panel kits for self‑installation
Wall Panel Substrates & Frame Construction – Built in West Nyack
Wall panel substrates and internal frames are manufactured in our West Nyack fabrication facility
using MDF, plywood, or composite backers, routed profiles, and reinforced structures for large spans and
commercial environments.
- MDF, plywood, or composite substrates
- Routed backers for upholstery and fabric wrapping
- Reinforced frames for full‑height wall systems
- Moisture‑resistant options for commercial spaces
CNC‑Cut Wall Panel Components
CNC‑cut components provide precise, repeatable shapes for geometric, arched, and patterned wall panel designs.
Angled patterns and repeating shapes are cut with millimeter accuracy for perfect alignment with millwork and
room geometry.
- Geometric and CNC‑cut wall panel substrates
- Angled patterns and repeating shapes
- Pre‑milled cutouts for sconces, outlets, and switches
- CNC‑cut alignment guides for contractor‑ready kits
- CAD‑driven fabrication for complex architectural walls
Architectural Wall Panel Installation & Kits
Our installation team handles delivery and installation for residential and commercial projects within our
service radius. For clients outside our installation area, we fabricate custom wall panel kits
engineered for contractor self‑installation.
- Wall preparation and layout alignment
- Modular panel assembly for tight‑access spaces
- Integration with lighting, outlets, and millwork
- Seamless corner and edge transitions
- Contractor‑ready kits with hardware and technical layouts
Wall Panel Manufacturing In Progress
