Wall Panel Frame Construction – Substrates, Routed Backers & Architectural Engineering
Our custom wall panel substrates and internal frames are manufactured inside our
West Nyack commercial fabrication facility, where CNC routing, substrate preparation, and
architectural woodworking come together to create structural wall panel systems engineered for precision,
alignment, and long‑term performance.
Every wall panel system is built to order in our workshop — nothing pre‑made, nothing imported.
Manufactured in Our West Nyack Fabrication Facility
Through our partnership with Yossi’s Woodworx, our West Nyack facility (200 N Rte 303)
provides industrial‑grade CNC routers, precision table saws, routed backers, and a team of over 60 craftsmen.
This allows us to fabricate wall panel substrates with commercial accuracy and architectural consistency.
Substrates & Structural Materials
Every wall panel begins with a strong internal structure engineered to support upholstery, acoustic assemblies,
and architectural detailing. We use routed MDF, plywood, and composite substrates depending on the project
requirements.
- MDF, plywood, or composite substrates
- Routed backers for upholstery and fabric wrapping
- Reinforced frames for large spans and full‑height systems
- Moisture‑resistant options for commercial environments
- Pre‑milled cutouts for sconces, outlets, and switches
“Substrates: MDF, plywood, or composite routed backers. Foam: high‑density options with acoustic assemblies.”
CNC‑Cut Components for Precision Fit
CNC routing ensures perfect alignment, repeatable geometry, and millimeter‑accurate patterns for geometric,
acoustic, and architectural wall panel systems.
- CNC‑cut geometric and patterned substrates
- Angled patterns and repeating shapes
- Precision openings for lighting and electrical integration
- Alignment guides for contractor‑ready wall panel kits
- CAD‑driven fabrication for complex architectural walls
Built to Integrate with Upholstery & Installation
Our substrates are designed to integrate seamlessly with upholstery performed in our
Fort Lee workshop and installation performed by our in‑house team or your contractor.
Every routed backer is engineered for fabric wrapping, acoustic padding, and architectural alignment.
- Foam‑ready routed backers
- Acoustic assemblies for NRC‑rated panels
- Integration with lighting, outlets, and millwork
- Support for wall‑to‑wall and floor‑to‑ceiling systems
- Modular sections for tight‑access NYC installations
Commercial‑Grade Wall Panel Engineering
For hotels, offices, conference rooms, and retail interiors, our substrates are engineered for heavy use,
architectural precision, and long‑term performance. The West Nyack facility allows us to produce large
quantities with consistent quality.
- Hotel lobby wall systems
- Office and conference room acoustic panels
- Retail feature walls
- Hospitality headboard walls
- Multi‑unit commercial installations
Wall Panel Frame Construction – In Progress
