Headboard CNC Fabrication – Precision‑Cut Panels, Shapes & Architectural Components
Our CNC fabrication process is performed inside our West Nyack commercial facility, where
industrial routers, CAD‑driven machining, and architectural tooling produce exact, repeatable components for
custom headboards and full wall systems. Every piece is engineered for symmetry, accuracy, and seamless
integration with upholstery and installation.
“Every headboard is artisan‑built in our Fort Lee workshop and West Nyack CNC facility — nothing is pre‑made or imported.”
Manufactured in Our West Nyack Fabrication Facility
Through our partnership with Yossi’s Woodworx, our West Nyack facility (200 N Rte 303)
provides industrial‑grade CNC routers, precision table saws, climate‑controlled spray bays, and a team of
over 60 craftsmen. This allows us to fabricate headboard components with commercial accuracy and architectural consistency.
CNC Capabilities for Headboards & Architectural Bed Walls
CNC‑cut components provide precise, repeatable shapes for complex headboard designs. Arched, scalloped,
geometric, and patterned layouts are cut with millimeter accuracy for perfect symmetry.
- CNC‑cut headboard silhouettes and profiles
- Geometric and patterned headboard panels
- Arched and scalloped headboard shapes
- Precision substrates for tufted, channel, and wingback designs
- Templates for upholstery, foam, and acoustic padding
- Repeatable components for boutique hotels and multi‑unit projects
- CAD‑driven fabrication for complex architectural headboard walls
“CNC‑cut components for precise, repeatable shapes.”
Integrated CNC & Upholstery Workflow
CNC components are staged in West Nyack, then transferred to our Fort Lee upholstery workshop
for foam engineering, sewing, detailing, and final assembly. This dual‑facility workflow blends industrial
precision with master‑level upholstery craftsmanship.
- Staging zones for upholstery transfer
- Climate‑controlled spray bays for finishing wood components
- Hand‑tool stations for fine adjustments and legacy detailing
- White‑glove delivery and installation from our distribution hub
Commercial‑Grade CNC Production
Our large facility in West Nyack acts as our main center for big projects and custom wood fabrication. It allows
us to handle commercial scale, ensure precision, and streamline workflows between the factory and our Fort Lee
upholstery shop.
- Hotel headboard systems
- Hospitality suite installations
- Architectural headboard walls
- Retail and residential designer headboard builds
- Contract‑grade CNC fabrication for large projects
Headboard CNC Fabrication – In Progress
