Bed Frame Construction – Hardwood, CNC Precision & Architectural Engineering
Our custom bed frames are manufactured inside our West Nyack commercial fabrication facility,
where industrial CNC machinery, hardwood construction, and architectural millwork workflows come together to
create structural bed systems built to last. Every frame is engineered for strength, accuracy, and seamless
integration with upholstery and installation.
“Every banquette is handcrafted and master‑crafted to order in our workshop — nothing is pre‑made or imported.”
This same standard applies to every custom bed frame we build.
Manufactured in Our West Nyack Fabrication Facility
Through our partnership with Yossi’s Woodworx, our West Nyack facility (200 N Rte 303)
provides industrial‑grade CNC routers, precision table saws, climate‑controlled spray bays, and a team of
over 60 craftsmen. This allows us to fabricate bed frames with commercial accuracy and repeatable precision.
Hardwood Construction & Structural Integrity
Every bed frame begins with a solid hardwood structure engineered to support daily residential
use or high‑traffic hospitality environments. We use furniture‑grade materials and reinforced joinery to ensure
long‑term durability and architectural stability.
- Hardwood bases and support rails
- Furniture‑grade plywood for structural panels
- Reinforced corner blocks and load‑bearing joints
- Commercial‑grade bracing for hotel and suite applications
- Architectural alignment with wall panels and millwork
CNC‑Cut Bed Components for Precision Fit
Curved, geometric, and patterned bed components require millimeter accuracy. Our CNC operators in West Nyack
produce perfectly matched parts that ensure symmetry, smooth edges, and consistent dimensions across multi‑unit
hospitality projects.
“All curved, geometric, and patterned banquette components are CNC-cut in our West Nyack fabrication facility
for perfect symmetry and repeatable precision.”
The same CNC workflow is used for bed frames and headboards.
- CNC‑cut headboard silhouettes and profiles
- Precision bed frame rails and support structures
- Templates for upholstery and foam
- Repeatable components for multi‑room hotel projects
- CAD‑driven fabrication for complex architectural beds
Built to Integrate with Upholstery & Installation
Our bed frames are designed to integrate seamlessly with upholstery performed in our Fort Lee workshop
and installation performed by our in‑house team. Every frame is built with the final upholstery and architectural
installation in mind.
- Foam‑ready headboard and frame structures
- Upholstery‑friendly curves and radii
- Wall‑mounting and floor‑anchoring points
- Access panels for wiring or lighting integration
- Alignment with wall panels, sconces, and millwork
Commercial‑Grade Bed Frame Engineering
For hotels, suites, lounges, and multi‑unit developments, our frames are engineered for heavy use and long‑term
performance. The West Nyack facility allows us to produce large quantities with consistent quality and architectural
accuracy.
- High‑traffic support systems
- Industrial CNC accuracy
- Multi‑unit production capability
- Commercial foam and reinforcement options
- Distribution and staging for large hospitality projects
Bed Frame Construction – In Progress
