Bed CNC Fabrication – Precision‑Cut Headboards & Structural Components
Our CNC fabrication process is performed inside our West Nyack commercial facility, where
industrial routers, CAD‑driven machining, and architectural tooling produce exact, repeatable components for
custom beds and upholstered headboards. Every piece is engineered for accuracy, symmetry, and seamless
integration with upholstery and installation.
“All curved, geometric, and patterned banquette components are CNC-cut in our West Nyack fabrication facility
for perfect symmetry and repeatable precision.”
The same CNC workflow is used for headboards, bed frames, and architectural bed systems.
Manufactured in Our West Nyack Fabrication Facility
Through our partnership with Yossi’s Woodworx, our West Nyack facility (200 N Rte 303)
provides industrial‑grade CNC routers, precision table saws, climate‑controlled spray bays, and a team of
over 60 craftsmen. This allows us to fabricate headboards and bed components with commercial accuracy and
architectural consistency.
CNC Capabilities for Beds & Headboards
Our CNC operators produce precise headboard shapes, panel systems, and bed components that align perfectly
with upholstery and room architecture. Curved, geometric, and patterned designs are cut with millimeter accuracy.
- CNC‑cut headboard silhouettes and profiles
- Geometric and patterned headboard panels
- Precision bed frame rails and support structures
- Templates for upholstery, foam, and wall panel integration
- Repeatable components for multi‑unit hospitality projects
- CAD‑driven fabrication for complex architectural beds
Integrated CNC & Upholstery Workflow
CNC components are staged in West Nyack, then transferred to our Fort Lee upholstery workshop
for foam engineering, sewing, detailing, and final assembly. This dual‑facility workflow blends industrial
precision with master‑level upholstery craftsmanship.
- Staging zones for upholstery transfer
- Climate‑controlled spray bays for finishing wood components
- Hand‑tool stations for fine adjustments and legacy detailing
- White‑glove delivery and installation from our distribution hub
“Every banquette is handcrafted and master‑crafted to order in our workshop — nothing is pre‑made or imported.”
The same handcrafted finishing applies to every custom bed and headboard.
Commercial‑Grade CNC Production
Our large facility in West Nyack acts as our main center for big projects and custom wood fabrication. It allows
us to handle commercial scale, ensure precision, and streamline workflows between the factory and our Fort Lee
upholstery shop.
- Hotel headboards and bed systems
- Hospitality suites and multi‑unit installations
- Architectural bed walls and panel systems
- Retail and residential designer bed builds
- Contract‑grade CNC fabrication for large projects
Bed CNC Fabrication – In Progress
